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Road Management & Engineering Journal |
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February 11, 1998 TranSafety, Inc. 1-800-777-2338 (U.S. and Canada) (360) 683-6276 Fax: (360) 683-6719 info@usroads.com |
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NCHRP Synthesis of Highway Practice 96: Pavement Subsurface Drainage Systems
SUMMARY
Drainage of water from pavements has been an important consideration in road
construction for more than 2000 years. However, modern processing, handling, and
placement of materials frequently result in base courses that do not transmit water or
drain; combined with increased traffic volumes and loads, this often leads to pavement
distress caused by moisture in the structures.
Water is also present in pavement materials in the form of free water, capillary water,
bound moisture, or water vapor. Free water is the form of most concern to the designer
because it can decrease the strength of the pavement and is the only form of water that
can be significantly removed by gravity drainage.
The primary source of water in pavements is atmospheric precipitation. This water can
enter the pavement through several ways (e.g., cracks, infiltration, through shoulders
and ditches, high groundwater) and is moved by an energy gradient, such as gravity,
capillary forces, osmotic forces, and temperature or pressure differences. The
drainage designer is primarily concerned with saturated gravity flow, which can be
determined by application of Darcy's law.
To understand and analyze the conditions under which the pavement must function, the
designer needs information on highway geometrics, surface drainage, nonpavement
subsurface drainage, climate, and soil properties. These data enable the designer to
predict the amount of free water that will enter the pavement structure, to predict the
free water surface, and to establish the design subgrade moisture content. Two
general types of subsurface drainage criteria are used: (a) a time for a certain
percentage of drainage or (b) an inflow-outflow criterion.
The free water can be removed by draining vertically through the subgrade or laterally
through a drainage layer. Several combinations of criteria and equations can be
selected to calculate the required permeability of the drainage layer. The criterion
selected has much more influence than the equation used; therefore, the drainage
criterion should be selected carefully. Then the drainage layer and/or base can be
designed to meet the selected criterion. The materials specifications should be
checked to assure that permeability, strength, load-distribution, and construction
stability requirements are met.
Among the conclusions of this synthesis are that Darcy's law is adequate for the design
of subsurface drainage systems; subsurface drainage systems will only drain free
water, for the primary source is infiltration; water held in the pavement structure by
capillary forces cannot be removed by subsurface drainage systems; and permeability
requirements for lateral flow are high because of low hydraulic gradient and small area
of flow. The infiltration of free water into the pavement structure, its effect on material
strength, and its removal by vertical flow or by a lateral subsurface drainage system
should be an integral part of the pavement structural design process.
CHAPTER SEVEN: CONCLUSIONS
The observations that many pavements are subject to moisture-related problems has
convinced many engineers that subsurface drainage design criteria and principles
should be part of the pavement structural procedure. It is believed that better, more
economical pavements can be designed and constructed if these criteria and principles
become an integral part of the pavement design, construction, and maintenance.
The design of subsurface drainage for pavement structures is not difficult, but it is site-
specific. Not understanding and/or not applying the basic concepts or principles can
lead to uneconomic or poorly performing pavements. The main principles or concepts
are as follows:
New pavement test sections incorporating subsurface drainage systems have been
constructed in Kentucky, Michigan, New Jersey, and Pennsylvania. These pavements
have both flexible and rigid surfaces. The drainage layer in these pavements is
immediately beneath the pavement and is made of graded aggregate, asphalt-treated
permeable material (ATPM), or porous concrete. Construction of these drainage layers
was not overly difficult and the cost of the in-place material was competitive with dense-
graded aggregate materials. To date these materials have served satisfactorily as
drains and as structural support for the surfacing materials. California has adopted a
standard design for subgrade drains, and has issued a memorandum instructing
personnel to consider the need for longitudinal drains in both new and existing
pavements for the purpose of discharging infiltrated surface water to reduce pavement
failures. California requires the use of either asphalt-treated (ATPM) or cement-treated
(porous concrete) permeable material for longitudinal drains.
Longitudinal drains have been installed as edge drains in existing pavements in
California, Georgia, and Iowa, and other states. The results of using longitudinal drains
on rehabilitation projects have been mixed. There are two particularly important
conditions that affect the successful use of these drains: (a) the edge support for the
pavement must not be damaged when the drain is installed, and (b) the material that is
adjacent to the drain and needs to be drained must be sufficiently permeable to allow
free water that is causing the problem to reach the longitudinal drain. Large
rehabilitation projects incorporating longitudinal drains should be considered carefully.
Cedergren recommends the installation of trial sections. Where longitudinal drains will
not work, it is important that extra effort be made to seal all joints and cracks.
The infiltration of free water into the pavement structure, its effect on material strength,
and its removal by vertical flow or a lateral subsurface drainage system should be an
integral part of the pavement structural design process.
NCHRP Synthesis 239: Pavement Surface Drainage System
SUMMARY
Many premature pavement failures (occurring at less than 50 percent of expected life)
have been traced to inadequate subsurface drainage. Although most state agencies
recognize that water in pavement is not desirable, different philosophies exist on how to
reduce the effects of this problem. Attempts range from completely sealing the
pavement (including incorporating low permeable base with no drainage) to
incorporating a fully drainable pavement section with permeable base and edgedrains.
Numerous approaches fall somewhere in between (e.g., using edgedrains with dense-
graded bases). This synthesis reviews practices in pavement subsurface drainage.
The differences in pavement drainage practices apparently relate to inconsistences in
the reported performance of pavements with drainage systems. However, inadequate
performance of pavements with drainage systems appears to be related more to
inconsistences in design, construction, and maintenance than in the philosophy of
positive pavement drainage. This synthesis focuses on the development of consistent
practices in the drainage component of pavement design and discusses the effects of
good and poor surface drainage. Also reviewed is the impact of decisions in planning,
budgeting, procurement, construction, and maintenance on drainage performance.
Results of a survey of state transportation agencies on current pavement drainage
strategies are interjected throughout the discussion to emphasize the important issues
that influence design decisions. The drainage strategies currently used by state
transportation agencies are presented, along with methods for evaluating performance.
A team approach to decision making is proposed. This approach involves all functional
groups during the design process, with feedback provided to the team throughout the
life cycle of the pavement section.
This synthesis reviews design factors and appropriate design methods for pavement
subsurface drainage systems, which should be considered as an update to NCHRP
Synthesis of Highway Practice 96: Pavement Subsurface Drainage Systems.
There has been significant activity in subsurface drainage in the areas of design,
construction, and maintenance since Synthesis 96 was printed in 1982. Much of
the design information in the present synthesis was obtained from the design methods
proposed in the participant's notebook provided by Federal Highway Administration
(FHWA) Demonstration Project 87: Drainable Pavement Systems. The proper use of
and design details for edgedrains in both new and retrofit construction are included in
the present synthesis, and existing standards and specifications are reviewed.
Poor construction techniques can destroy the best-designed subsurface drainage
system. As a result, construction decisions and actions can have a significant impact
on the design performance of a pavement section. This synthesis addresses how
pavement design and construction affect each other and, more important, how they
affect the long-term performance of the road system. Construction difficulties in the
placement of permeable base and edgedrains do exist; but, as confirmed by the routine
and successful installation experiences of many state departments of transportation
(DOTs), all can be overcome with good training of and inspection by construction
personnel.
Maintenance practices among state agencies vary as widely as their design
philosophies. These practices range from no maintenance unless there are problems
to full preventive maintenance with initial inspection starting at the time of construction.
Unfortunately, maintenance-free pavement systems do not exist. Maintenance of
subsurface drainage systems is essential to the long-term success of the drain system
and, subsequently, the pavement. Support in both design and construction is
necessary for an effective maintenance program. The requirements for a good
maintenance program are reviewed. In fact, a major concern of many state agencies is
consistency in the support of maintenance programs over the design life of the
pavement system.
Difficulties were found to exist in the establishment of performance indicators, which
stem from the elimination of factors that mask the effects of subsurface drainage (such
as construction damage, poor materials, and lack of maintenance). The status of these
performance indicators, along with the results of long-term performance studies, are
examined. The opinions of state DOTs on the importance of pavement drainage are
reviewed. Current research completed or underway in this area is identified, along with
available performance information on drainage systems and their impact on pavement
life. A preponderance of evidence was found supporting the philosophy that a
combination of good sealing and good drainage, with a commitment to long-term
maintenance, will lead to the optimum performance of a pavement system.
CHAPTER ONE: INTRODUCTION
Background
Subsurface drainage is a key element in the design of pavement systems.
Indiscriminate exclusion of this element will assuredly lead to the premature failure of
pavement systems, thereby resulting in high life-cycle costs. Faulting and associated
pumping in rigid pavement systems, extensive cracking from loss of subgrade support
in flexible pavement systems, and distress from significant frost heave are clear signs
of inadequate drainage. After years of unsuccessful sealing attempts, we have learned
that we cannot prevent water from entering a pavement and that removal of that water
is essential for the pavement elements to perform as predicted.
Most free water will enter the pavement through joints, cracks, and pores in the surface
of the pavement. Water also will enter from backup in ditches and groundwater
sources. Drainage prevents the buildup of free water in the pavement section, thereby
reducing the damaging effects of load and environment. The gains in design life are
significant.
Based on documented case studies, Cedergren projects that pavement life can be
extended up to three times if adequate subsurface drainage systems are installed and
maintained. Forsyth et al. report a ratio of 2.4 to 1 for reduction of new crack
information in Portland cement concrete (PCC) pavements with drainage, compared
with pavements without drainage. Forsyth et al. also report at least a 33 percent
increase in service life for asphalt pavements and a 50 percent increase for PCC
pavements. Ray and Christory observed premature distress in pavement sections in
France, inferring a reduction in service life of nearly 70 percent, compared with drained
sections. The evidence is clear: the optimum performance of a pavement system is
achieved by preventing water from entering the pavement system and removing any
water that does enter by means of a well-designed subsurface drainage system.
Scope
This synthesis focuses on the drainage component of pavement design. Included are
discussions on (1) the positive effects of good and negative effects of poor drainage;
(2) the effects of design, construction, and maintenance decisions; and (3) the present
state of the practice as identified by a nationwide survey and literature reviews. This
synthesis is provided as an update to NCHRP Synthesis of Highway Practice 96:
Pavement Subsurface Drainage Systems, by Hallis H. Ridgeway. Synthesis
96 is still a contemporary design reference because it focuses on the basic
hydraulic considerations of design, based on classic works such as those by Moulton
and Cedergren. This document provides a supplement to design, based on current
issues concerning designers such as type and quality of aggregate, compaction
requirements for open-graded aggregates, asphalt and cement binders, and use of
geosynthetics, which are not covered in Synthesis 96. Other significant
activities that have taken place since Synthesis 96 are reviewed, including the
performance of different drainage strategies and their effect on pavement life.
The experiences of many state departments of transportation (DOTs) were collected
through a nationwide survey and are summarize. Perspectives on various subsurface
drainage strategies such as the use of permeable base, underdrains, edgedrains,
filters, outlets, and prefabricated geocomposite edgedrains are included in the
summaries. The best practices (as reported) are highlighted in cases in which there is
consensus, and areas in which major controversies were exposed are identified.
Definition of Terms
An important element of this synthesis is the definition of terms used. A review of these
terms is recommended to avoid confusion and misinterpretation of information.
Definitions are based on existing standards from the American Association of State
Highway and Transportation Officials (AASHTO), American Society for Testing and
Materials (ASTM), and FHWA.
A drainable pavement contains the integral components shown in Figure 1. The
primary components include the asphalt or concrete surface pavement, a permeable
base, a separator/filter layer, the subgrade, and edgedrains. Table 1 shows the
optional elements that can be selected for the design of each component. If any of
these system components do not function properly, the system will not perform (e.g., a
drainable pavement that does not drain will be a liability to the pavement system).

Basic Components
Variable Components
Surface Pavement
Rigid: Portland Cement Concrete
Flexible: Asphaltic Concrete
Permeable Base
Unstablilied Granular
Asphalt Stabilized Granular
Cement Stabilized Granular
Separator/Filter Layer
Dense-Graded Granular (Subbase)
Geotextile
Subgrade
Strength of Subgrade Soil
Location of Water Table
Final Grade
Edgedrains (including outlets with headwalls)
Aggregate Trench Drain w/ Geotextile Filter & Pipe
Prefabricated Geocomposite Edgedrain (PGED)
Terms associated with the pavement section as well as other terms used in this
synthesis are defined as follows:
Recent Developments
This synthesis was prepared in recognition of the changes in design philosophy and
substantial developments that have taken place in the 14 years since publication of
Synthesis 96. FHWA has defined the current design philosophy for rigid PCC
pavements and provided guidance through Demonstration Project 87, Drainable
Pavement Systems. Although the project is complete, the participant notebook is still
available. The notebook, which is a source of the primary sources of information on
PCC pavements, provides guidance on design, installation, and maintenance of
drainable pavement systems.
AASHTO and FHWA are currently emphasizing longer life pavement designs. This
emphasis is increasing the importance of subsurface drainage. FHWA has distributed
Technical Paper 90-01 to inform the transportation community of its position on the
importance of subsurface pavement drainage. The report on FHWA Experimental
Project No. 12 shows how extensively water can infiltrate what appear to be good,
well-sealed pavement systems.
Much experience has been gained with materials and techniques that were new or
unavailable when Synthesis 96 was prepared. The national survey conducted
for the present synthesis and published records demonstrate that drained and
maintained pavements last up to twice as long as undrained pavements. Local
transportation agencies have found that maintenance and overlays do not greatly
improve the life of pavements that do not have good subsurface drainage. As a
result, many agencies are now [more] willing to spend the extra money needed for
subsurface drainage than they were in the past. Information supporting the good
performance of subsurface drainage led to the use of more than 4 million linear m of
edgedrains, crossdrains, and underdrains in new or reconstructed pavements at the
time the national survey was conducted.
The recognition that good subsurface drainage can extend the life of a pavement also
has led to a greater use of permeable base by DOTs. More than 6,000 lane km of
permeable base were installed in 1993, with 34 states installing more than 16 lane km
that year, compared with only 16 states that did in 1985 (see general trend in Figure 2).
Many states have made use of permeable base under PCC pavements their standard.
As indicated by the survey, several states (e.g., Florida, Oregon, and Virginia) use
permeable base under all high-traffic roads.

The increased use of permeable base has helped to solve some problems previously
associated with it and to identify applications in which permeable base should not be
used. Many states have concentrated on using stabilized permeable base to avoid the
constructibility and trafficabilty problems of unstabilized permeable base. Studies by
New Jersey have led to the development of new gradations of materials for permeable
bases that overcome construction stability problems and still provide adequate
permeability. Pavements with subsurface drainage that have not been maintained
have been found to perform as poorly as pavements without subsurface drainage. As
a result, FHWA has recommended that permeable base not be installed unless there is
a commitment to maintain the subsurface drainage system.
Some states (e.g., Minnesota) have reported success in improving the drainage of their
less permeable, denser graded base by installing edgedrains during construction. In
this case, the primary purpose of the edgedrain is to drain the infiltration that enters
through the joints. Minnesota also has experimented with special crossdrains placed
beneath the horizontal joints.
Postconstruction, retrofit edgedrains have been installed along most interstates in
recent years in an attempt to decrease the rate of pavement deterioration. The survey
indicates that more than 200 linear m of retrofit drains were installed in 1993. These
attempts have been reasonably successful, with several states (e.g., Kentucky,
Minnesota, and Virginia) reporting a significant increase in the performance and design
life of the roadway. Many unsuccessful attempts occurred in poorly draining bases,
emphasizing the importance of using free draining base and incorporating subsurface
drainage into the initial design.
Corresponding with increased edgedrain use is an increase in the use of newer types
of drains, such as PGEDs. The performance of PGEDs has been established through
field and laboratory evaluation, as reported in NCHRP Report 367: Long-Term
Performance of Geosynthetics in Drainage Applications. An important finding is
that failures evaluated as part of the study were predictable and related to either the
absence of design, misapplication, or improper construction of PGEDs. New
installation equipment and procedures have reduced the unit cost of PGED installation,
which makes its use very attractive. The national survey indicated that about 600,000
linear m of PGED was used on new or reconstructed pavements in 1993, and an
additional 600,000 linear m of PGED was used for retrofit applications for existing
pavements.
One agency, Minnesota DOT, has reduced the cost of its standard drain installation by
using narrow trench drains. MinnDOT's drain installation cost is now equal to or less
than that of a PGED.
Inspection also has improved. Small-diameter optical tube video cameras with closed
circuit video systems placed inside subsurface drainage facilities have exposed
weaknesses in construction and inspection procedures (see Figure 3). Iowa and
Kentucky (from survey) found many instances of damage and improper construction
and now make subdrain inspection by video camera a standard practice. Other states
(e.g., Indiana) are considering requiring video camera inspections before acceptance of
construction projects. Numerous other states have discovered flaws in their subsurface
drains by using various types of video inspection cameras pushed into drain outlets.
Minnesota indicated that most of its subsurface drainage problems were found between
the edgedrain and the outlet. Maintenance activities usually can repair outlet pipe
damage. The survey indicates that most maintenance departments do not have a
routine inspection policy and therefore may not identify problem areas until damage is
done and early pavement distress becomes visible on the surface.

Systematic inspection using appropriate performance indicators appears to insure the
performance of drains. As a result, longer life pavements can be expected. The survey
indicates that few agencies (approximately 7 percent of respondents) have set up
systems of performance measures and only 20 percent have routine inspection
procedures for pavement subsurface drainage. More than half of the respondents
indicated that these are needed, and they are planning to emphasize subsurface
drainage maintenance within their agencies. Comments from the survey indicate that
more effort is needed in training maintenance staff on performance indicators and
maintenance strategies. Survey results indicate that a more systematic approach is
needed in many maintenance groups. The results of the survey conducted for this
synthesis may help agencies develop a more unified approach to pavement subsurface
drainage design, construction , and maintenance.
Approach
This synthesis is oriented around the tools and practices for design, construction, and
maintenance of pavement subsurface drainage systems. The design approach is an
extension of the procedures in Synthesis 96, which continues to be a valuable
reference. In the present synthesis, the team approach to design is introduced in
Chapter 2. The details for design are presented in Chapters 3, 4, and 5. Issues of
performance measurement and the importance of performance data for planning and
budget are included in Chapter 6. The findings and conclusions resulting from the
survey conducted for this survey appear in Chapter 7.
As indicated previously, this synthesis is supported by a national survey, the results of
which are discussed throughout the document. The survey questionnaire, along with a
summary of responses, appear in Appendix A. The survey was sent to the 50 DOTs in
the spring of 1994. Forty-two agencies responded.
CHAPTER SEVEN: CONCLUSIONS
Although there are several existing philosophies on pavement design, the study
conducted for this synthesis found a preponderance of evidence supporting the
philosophy that good sealing and good drainage, along with a commitment to long-term
maintenance, will lead to optimum performance of a pavement system. From this
study, it was found that the design principles of pavement subsurface drainage systems
for both structural and hydraulic requirements are well established in FHWA
Demonstration Project 87, as supported by Synthesis 96.
One of the most important design elements appears to be the quality (i.e., durability
and gradation) of the permeable aggregate. Construction difficulties concerning
placement of permeable base and edgedrains do exist; however, as confirmed by the
routine, successful installation experiments of many state DOTs, all can be overcome
by resourceful contractors and inspection by well-trained construction personnel.
Long-term maintenance also was found to be essential to successful long-term
pavement performance. Because the design, construction, and maintenance groups
are interrelated, the team approach has been proposed. In this approach,
communication between all functional groups is established at the design phase, with
feedback provided throughout construction and long-term maintenance.
Several other significant conclusions were drawn from this study, including the
following:
Although several significant research projects on permeability pavement systems are
ongoing, as reviewed in Chapter 6, this study identified many needs that must be
addressed to advance this technology. It is hoped that the following needs will support
ongoing research to help engineers design, build, and maintain pavement systems with
confidence.
One of the survey questions asked respondents to identify areas in which more study
would help them select the best design strategies for pavement subsurface drainage.
There was a unanimous response as to which topic would be most useful to study--
Cost-Effectiveness of Edgedrains and Permeable Base. Comments obtained from
notes on the survey and telephone conversations indicated that there is uncertainty
about whether improved subsurface drainage is the solution for prolonging pavement
life. Permeable base and drainage systems add cost to a highway project, and there is
little documented data on the costs and benefits of anticipated performance
improvements.
Respondents selected Long-Term Pavement Monitoring as the second most useful
topic for study, which supports the concern about the cost and benefits of drainable
pavements.
Third was the desire to learn more about the topic Effects of Installation, followed
closely by Effects of Low Maintenance, Alternate Construction Strategies, and Alternate
Maintenance Strategies. These are followed by Life-Cycle Costs and Effects of
Shoulder Detail on Performance.
It appears that respondents have an adequate understanding of the following items
because they were low in total score and few respondents indicated a need for a study:
The results of the study conducted for this synthesis support the opinions of state
DOTs about the need for more documented cost-benefit studies to help define
appropriate subsurface drainage strategies (e.g., use of PCC shoulders, stabilized or
unstabilized permeable base, pipe flushing, and preventative maintenance).
Respondents also indicated the desire for additional cost-benefit information on retrofit
edgedrains.
Better performance indicators and performance monitoring schemes are required to
fully explore cost-benefit decisions. Information is required on changes in roadway
support so that it can be compared with historical information on other undrained
sections, joint behavior, and shoulder behavior. The national effort to improve
pavement assessment methods (e.g., using radar to predict changes in support and
using geographic information systems with other data gathering methods) could help
provide this information. Remote methods of collecting inflow and outflow data and
rapid assessment of drainage backup also are required to demonstrate drainage
effectiveness.
A clear indicator of the cost and benefits of maintenance is needed. In addition,
national and local training programs for construction and maintenance personnel are
needed to improve drainable pavement performance.
Although not identified as a significant research need in the survey, the structural
contribution of permeable base to the pavement section is not fully understood and
needs further study. More study is also required to evaluate the effectiveness of
permeable base compared with that of dense-graded base for asphaltic pavement.
Design guidelines are needed to determine when construction of a drainage system is
cost-effective for special climatic conditions (e.g., arid and semi-arid climates with
significant snow melt and the positive and negative effects during freeze-thaw events).
The team approach, in which all functional groups are involved in making design,
construction, and maintenance decisions, is introduced in this synthesis as a method to
fully evaluate and establish the most appropriate subsurface drainage strategy. The
team approach requires the development of formal lines of communication to get key
information to decision makers before the design has been completed. This approach
works if changes are continuously fed back into the system. It is difficult for decision
makers to delay projects and recycle information back through the process if the impact
of the change is not evident. An excellent method of handling the communication
process may be through a quality steering committee, as outlined in Chapter 2.
The team approach appears to be the best method for obtaining true life-cycle cost-
benefit assessment of drained and undrained pavements systems and for providing the
information necessary for continuous improvements.
